ENGINE MANAGEMENT & FUEL INJECTION

Engine Management


ECUs        DIAGNOSTICS       STEINBAUER TUNING BOXES       THROTTLE BODIES


Please note we can also arrange remapping (chip tuning) via the OBD diagnostic port and on some trickier cars remap via chip removal / jump


Engine Management - a basic guide

With the advanced technology at our disposal nowadays carburettors are almost a thing of the past. Fuel injection comes in many shapes and sizes but in every case there is some form of computer deciding how much fuel to inject and when. It is the optimisation of this management combined with improvements in gas flow that to a large extent mean that a set of racing carburettors are no longer the favoured option.

The majority of production cars use some kind on plenum multipoint injection system. The plenum system allied to a single throttle body gives good mid range torque and low speed flexibility. They are usually well designed enough to enable a fair degree of tuning to release more power at the top end of the rev range. More often than not the biggest challenge is the current engine management system. If you have an airflow meter of some kind your computer will automatically provide more fuel in response to greater airflow. How much it can stand is the question. In Fuel Pumps we discussed fuel flow requirement. We know that the injectors will probably be able to flow up to 20% more fuel, so assuming we install other components (cylinder head, camshaft, exhaust) a 20% power gain keeping standard injection is probably realistic. You then reach a crossroads, either you can remap the existing system and stick with the plenum or you can replace the existing management and upgrade the injectors and keep the manifold. Some event regulations actually state the original induction system must be kept, but that the ECU can be changed. Approximately a 20-50% increase in power should be achievable with N.A engines and more with turbos keeping the existing manifold. Beyond this if your regulations allow throttle bodies are the way to go.

Fuel Injection

In the early days mechanical injection was common - think Bosch K-Jetronic. Kugel Fischer was around even earlier. Old Cosworth 4 cylinder race engines long before the DFV were on mechanical injection. Nowadays the biggest challenge is working with existing managment. Trying to keep check lights out. Unless it's a race car of course and we can start from scratch. Then just when you think you are keeping up, along comes Direct instead of Port fuel injection.


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  1. Steinbauer Tuning Box VW Polo 1.2 TDI Stock HP:74 Enhanced HP:88 (220521_2794)
    £780.00 £650.00
    Stock kW:55 Enhanced kW:66
    Stock Torque lb ft:133 Enhanced Torque lb ft:159
    Stock Torque Nm:180 Enhanced Torque Nm:216
    Engine Size:1199cc, TUV Approval:NO Learn More
  2. Steinbauer Tuning Box VW Polo 1.2 TSI Stock HP:103 Enhanced HP:122 (220388_2793)
    £780.00 £650.00
    Stock kW:77 Enhanced kW:91
    Stock Torque lb ft:129 Enhanced Torque lb ft:151
    Stock Torque Nm:175 Enhanced Torque Nm:205
    Engine Size:1197cc, TUV Approval:YES Learn More
  3. Steinbauer Tuning Box VW Polo 1.2 TSI Stock HP:88 Enhanced HP:106 (220388_2792)
    £780.00 £650.00
    Stock kW:66 Enhanced kW:79
    Stock Torque lb ft:118 Enhanced Torque lb ft:142
    Stock Torque Nm:160 Enhanced Torque Nm:192
    Engine Size:1197cc, TUV Approval:NO Learn More
  4. Steinbauer Tuning Box VW Polo 1.4 TDI Stock HP:68 Enhanced HP:83 (220217_2789)
    £420.00 £350.00
    Stock kW:51 Enhanced kW:62
    Stock Torque lb ft:114 Enhanced Torque lb ft:133
    Stock Torque Nm:155 Enhanced Torque Nm:180
    Engine Size:1422cc, TUV Approval:YES Learn More
  5. Steinbauer Tuning Box VW Polo 1.4 TDI Stock HP:74 Enhanced HP:88 (220217_2791)
    £420.00 £350.00
    Stock kW:55 Enhanced kW:66
    Stock Torque lb ft:144 Enhanced Torque lb ft:173
    Stock Torque Nm:195 Enhanced Torque Nm:234
    Engine Size:1422cc, TUV Approval:YES Learn More
  6. Steinbauer Tuning Box VW Polo 1.4 TDI Stock HP:79 Enhanced HP:97 (220217_2790)
    £420.00 £350.00
    Stock kW:59 Enhanced kW:72
    Stock Torque lb ft:144 Enhanced Torque lb ft:173
    Stock Torque Nm:195 Enhanced Torque Nm:234
    Engine Size:1422cc, TUV Approval:YES Learn More
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